A Solid Wall Pipe Extrusion Line is an advanced manufacturing system designed to produce high-quality, durable plastic pipes used in various industries, including construction, drainage, and telecommunications. This automated line ensures precision, efficiency, and consistency in pipe production. Below, we break down how it works, along with its key components and technical specifications.
The Working Process of a Solid Wall Pipe Extrusion Line
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Material Feeding – Raw plastic material (typically HDPE, PVC, or PP) is fed into the extruder hopper.
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Melting & Extrusion – The material is heated and melted inside the extruder barrel, then pushed through a die to form a continuous pipe shape.
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Vacuum Calibration – The pipe passes through a vacuum calibration tank to solidify its outer diameter with precise dimensions.
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Cooling – The pipe is cooled in a water tank to maintain structural integrity.
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Hauling & Cutting – A haul-off unit pulls the pipe at a controlled speed, and an automatic cutter trims it to the desired length.
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Stacking & Packaging – Finished pipes are stacked or coiled for storage and shipping.
Key Features of Our Solid Wall Pipe Extrusion Line
Our Solid Wall Pipe Extrusion Line is engineered for high performance, offering:
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High Output Capacity – Capable of producing pipes with diameters ranging from 20mm to 1200mm.
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Energy Efficiency – Advanced screw design reduces power consumption.
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Precision Control – Automated systems ensure consistent wall thickness and diameter.
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Durability – Robust construction for long-term operation with minimal maintenance.
Technical Specifications
| Parameter | Specification |
|---|---|
| Extruder Type | Single or Twin Screw |
| Pipe Diameter Range | 20mm – 1200mm |
| Production Capacity | Up to 1000 kg/h (depending on material) |
| Heating Power | 30kW – 150kW |
| Cooling Method | Water spray or vacuum calibration |
| Control System | PLC Automation with Touch Screen Interface |
Advantages of Using a Solid Wall Pipe Extrusion Line
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Consistent Quality – Uniform pipe dimensions and smooth surfaces.
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Versatility – Compatible with multiple plastic materials.
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Cost-Effective – Reduced material waste and labor costs.
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Customizable – Adjustable settings for different pipe specifications.
Conclusion
A Solid Wall Pipe Extrusion Line is essential for manufacturers looking to produce reliable, high-performance plastic pipes efficiently. With advanced automation and precision engineering, our extrusion line ensures optimal productivity and superior product quality. Whether for municipal drainage or industrial applications, this system delivers unmatched performance.
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